Infrastructure

The Foundry

The Company is located inside Atul Group’s campus of 50000 Sq. Mtr. area with a covered area of 1,50,000 Sq. Mtr. equipped with cutting edge machinery and state-of-the art manufacturing facilities as listed below:

6 Nos. induction furnaces ranging from 3 Ton to 300 Kg. giving us flexibility to produce casting of wide variety of critical chemical compositions & weight.
- Alloyed steel including hyper chrome steel & high chrome steel (upto 32% Cr.)
- All grades of C.I. & S.G. Iron
- Austempered Ductile Iron
1 No. 5 Ton Electric Arc Furnace for melting critical steel grades with extremely low sulphur, phosphorous and carbon.
High pressure moulding line & 50 Ton sand plant supplied by DISA with box size: 1300 x 1000 x 350/350 mm.
No-bake moulding line of 15 Tons/Hr. capacity for large castings.
Shell core shooter and PLC controlled mixer for making no bake & CO2 core.
2 Nos. shot blasting machines of 48” dia rotary table.Further, a centrifugal casting division is also in the pipeline.
Y type Hanger Shot Blast machine with blast chamber size of 2000 L X 2540 W X 4800 H mm.

Machining facilities

DOOSAN NHM 8000 4 axis HMC with twin pallets of 1000mm X 800mm
BFW CHAKRA VMC TWIN PALLET of 600mm X 1000mm
4-Axis ‘MAZAK’ HMC H-630N CNC M/c.
2 Nos. CNC turning centres.
65 Nos. conventional lathe machines for turning, milling & drilling operations.
SolidCAM & Solidworks for design development and machining.
Mazak HMC H-630N
VTL of table size 1.5 Mtrs.
CMM 2000mm X 1200mm X 1000mm under installation

In-house Laboratory

The Chemical Lab is fully equipped with two 24-hour online Spectrometers of German Make supported by a fully equipped wet analysis laboratory & carbon silicon analyzer.
Universal Testing Machine of 40 Ton capacity with computerized interface and graph printing facility.
Impact Testing Machine of 500 Ton capacity for checking impact strength at -40 °C
Pull Testing Machine of 500 Ton capacity.
Fracture Toughness Testing Machine as per ASTMF-604 with facility for conducting test sample at -57 °C.
Jominy end test as per ASTM to maintain hardenability.
Micro-processor based microscope with attached camera and related accessories to examine macro and microstructures up to 1000X.
Hydraulic Press Machine upto 200 Ton capacity.
TUP Hammer for Draft Gear testing according to the Association of American Railroads specification AARM-901E.
CMM 2000mm X 1200mm X 1000mm under installation

Heat Treatment facilities

PLC based operatorless gas fired heat treatment furnace with 4 point temperature control & graph recording facility according to API 6A American Std. (Max. temp. – 1200 °C) of working area 5 mtr. x 1.5 mtr. x 1.5 mtr for air quenching high chrome grinding media.
PLC based operatorless gas fired heat treatment furnace with 6 point temperature control according to API 6A American Std. (Max. temp. – 1200 °C) of working area 4 mtr. x 2 mtr. x 2 mtr.
6 nos. Quenching Furnace of size 3 Mtrs. x 2 Mtrs. with PLC control and quenching facility of 5 Tons load within 45 seconds.
3 nos. Water quenching tank from 70,000-2,00,000 Litres with state of art agitation system.
2 nos. Electric and 4 nos. gas fired furnaces for tempering with air circulation facility.
Salt Bath Austenising and Iso-thermal Quenching facility for manufacturing austempered ductile iron.

Hardness Testing facilities

4 Nos. Optical Brinell hardness testing machines
Rockwell hardness testing machine.
Portable hardness testing machine to check hardness of heavy castings.

Non-Destructive Testing

Radiographic testing facilities for iridium & cobalt source with site approval from Bhabha Atomic Research Centre, India.
Radiographic testing and ultrasonic testing machine, magnetic particle inspection requirement, Dye penetrant testing, pressure testing facilities.

Captive Power Plant

1 No. 1 MW lean burn GE Waukesha Gas Genset
2 Nos. 575 KW lean burn Cummins Gas Gensets
2 Nos. 380 KW Cummins Gas Gensets